Lubrication Engineers - Easy Bar® with Almasol® 9210 -9213

Easy-To-Apply Melting Lube Bars Prevent Costly Wear in Rotary Kiln and Dryer Components

Since 1995, Easy Bar® solid lube bar technology has set the standard for protecting the inside tire bore of rotary kilns and dryers, preventing unplanned downtime and reducing costs for organizations around the world. LE’s Easy Bar® with Almasol® takes kiln lubrication to a whole new level of performance by marrying the additional wear-reducing benefits of LE’s proprietary solid EP additive, Almasol, with the proven benefits of Easy Bar. The Easy Bar with Almasol patented blend of mineral and metal lubricants is suspended in a solid polymer binder that melts at approximately 49°C (120°F). The auto-ignition point of the bar is 538°C (1,000°F), one of the highest in the industry, which prevents dangerous flame-ups.

When the bar is placed between the tire bore and shell, the binder melts – leaving no residue – and the rolling action of the kiln distributes the lubricant where it’s needed to create a lubricating film that protects against costly steel-on-steel contact. Due to the high temperatures and high loads in this application, proper lubrication of the tire bore is essential to minimize shell ovality, protect wear pads, and lengthen refractory life.

Easy Bar with Almasol takes less time to apply than traditional kiln lubrication methods. For best results, bars should be applied weekly, with the quantity determined by using kiln measurements.

Unit of Measure

Items	9210-CSB Easy Bar® with Almasol® 9210 List Price QUOTE	LEX-EASYBARTOOL Easy Bar® Lubricator List Price QUOTE	9211-CSB Easy Bar® with Almasol® 9211 List Price QUOTE	9212-CSB Easy Bar® with Almasol® 9212 List Price QUOTE	9213-CSB Easy Bar® with Almasol® 9213 List Price QUOTE
Qty of Package	N/A Case of 50 bars	N/A 1	N/A Case of 50 bars	N/A Case of 80 bars	N/A Case of 50 bars
Buy this LE Product!	N/A Don't see pricing? Register Today!
Beneficial Qualities	N/A *Patented Blend* Contains proprietary blend of mineral and metal lubricants suspended in solid polymer binder Binder completely evaporates, leaving no sticky residue to collect debris Contains Almasol, LE’s proprietary wear-reducing additive *Cost-Saving Protection* Reduces friction and wear between surfaces for smooth tire bore surface Protects wear pads and maintains creep Prevents refractory damage by minimizing shell ovality *Safe, Time-Saving Solution* Causes no dangerous flame-ups, thanks to auto-ignition point of 538°C (1,000°F) – highest in the industry Can be inserted easily in minutes either manually or by using the Lubricator insertion tool	N/A	N/A *Patented Blend* Contains proprietary blend of mineral and metal lubricants suspended in solid polymer binder Binder completely evaporates, leaving no sticky residue to collect debris Contains Almasol, LE’s proprietary wear-reducing additive *Cost-Saving Protection* Reduces friction and wear between surfaces for smooth tire bore surface Protects wear pads and maintains creep Prevents refractory damage by minimizing shell ovality *Safe, Time-Saving Solution* Causes no dangerous flame-ups, thanks to auto-ignition point of 538°C (1,000°F) – highest in the industry Can be inserted easily in minutes either manually or by using the Lubricator insertion tool	N/A *Patented Blend* Contains proprietary blend of mineral and metal lubricants suspended in solid polymer binder Binder completely evaporates, leaving no sticky residue to collect debris Contains Almasol, LE’s proprietary wear-reducing additive *Cost-Saving Protection* Reduces friction and wear between surfaces for smooth tire bore surface Protects wear pads and maintains creep Prevents refractory damage by minimizing shell ovality *Safe, Time-Saving Solution* Causes no dangerous flame-ups, thanks to auto-ignition point of 538°C (1,000°F) – highest in the industry Can be inserted easily in minutes either manually or by using the Lubricator insertion tool	N/A *Patented Blend* Contains proprietary blend of mineral and metal lubricants suspended in solid polymer binder Binder completely evaporates, leaving no sticky residue to collect debris Contains Almasol, LE’s proprietary wear-reducing additive *Cost-Saving Protection* Reduces friction and wear between surfaces for smooth tire bore surface Protects wear pads and maintains creep Prevents refractory damage by minimizing shell ovality *Safe, Time-Saving Solution* Causes no dangerous flame-ups, thanks to auto-ignition point of 538°C (1,000°F) – highest in the industry Can be inserted easily in minutes either manually or by using the Lubricator insertion tool
Typical Applications	N/A Rotary kilns, dryers, calciners Cement, lime, pulp & paper, waste processing Mining & phosphate, petroleum & asphalt, minerals Chemical, food & beverage, gypsum, clay & kaolin Iron ore & aluminum	N/A	N/A Rotary kilns, dryers, calciners Cement, lime, pulp & paper, waste processing Mining & phosphate, petroleum & asphalt, minerals Chemical, food & beverage, gypsum, clay & kaolin Iron ore & aluminum	N/A Rotary kilns, dryers, calciners Cement, lime, pulp & paper, waste processing Mining & phosphate, petroleum & asphalt, minerals Chemical, food & beverage, gypsum, clay & kaolin Iron ore & aluminum	N/A Rotary kilns, dryers, calciners Cement, lime, pulp & paper, waste processing Mining & phosphate, petroleum & asphalt, minerals Chemical, food & beverage, gypsum, clay & kaolin Iron ore & aluminum
Performance Requirements Met or Exceeded	N/A Andritz FLSmidth KHD Humboldt Wedag Metso Outotec	N/A	N/A Andritz FLSmidth KHD Humboldt Wedag Metso Outotec	N/A Andritz FLSmidth KHD Humboldt Wedag Metso Outotec	N/A Andritz FLSmidth KHD Humboldt Wedag Metso Outotec
How to Apply Easy Bar with Almasol	N/A	N/A Before inserting an Easy Bar lubricant bar, the kiln should be at an operating temperature of at least 52°C (125°F). Once the kiln is at operating temperature, manually place one bar every quarter revolution between filler bars or pads at the 5 or 7 o’clock positions. Application should be made on the “uphill” side flush with the tire or riding ring for proper lubrication.	N/A	N/A	N/A
Texture	N/A Smooth/Hard	N/A	N/A Smooth/Hard	N/A Smooth/Hard	N/A Smooth/Hard
Color	N/A Bronze	N/A	N/A Bronze	N/A Bronze	N/A Bronze
Functional Solids Content %	N/A 35-40	N/A	N/A 35-40	N/A 35-40	N/A 35-40
Dimensions of Bar L x W x H, in	N/A 10 x 2 x 5/8	N/A	N/A 10 x 2 x 3/8	N/A 11.5 x 1 x 5/8	N/A 12 x 2.5 x 5/8
Unworked Penetration ASTM D217	N/A ≤13	N/A	N/A ≤13	N/A ≤13	N/A ≤13
Melting Point °C (°F), ASTM D3418	N/A 46-52 (115-125)	N/A	N/A 46-52 (115-125)	N/A 46-52 (115-125)	N/A 46-52 (115-125)
Spontaneous Ignition Temperature °C (°F), LEDSC	N/A > 538 (1,000)	N/A	N/A > 538 (1,000)	N/A > 538 (1,000)	N/A > 538 (1,000)
Flash Point ºC (ºF), (COC), ASTM D92	N/A 204 (400)	N/A	N/A 204 (400)	N/A 204 (400)	N/A 204 (400)
Falex Pin & Vee Block EP lbf, ASTM D3233	N/A 1,170 lbf	N/A	N/A 1,170 lbf	N/A 1,170 lbf	N/A 1,170 lbf