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Synthetic Oil Provides Extreme Protection

Pyroshield Syn Hvy & XHvy Open Gear Lubricants are heavy duty synthetic fluids designed to provide outstanding protection for high-load, heavy-shock applications, such as large shrouded open gears used in the mining, mineral processing and cement industries. Pyroshield Syn Open Gear Lubricants are non-asphaltic and feature a synergistic mix of Almasol®, LE’s exclusive wear-reducing additive, and a unique combination of extreme pressure additives.

Unit of Measure

Benefits and Recommendations

Available Container Size

 N/A 2,000 lb Disposable Tank

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GHS Statement

 N/A For commercial and professional use only

Beneficial Qualities

 N/A
  • Increases uptime
  • Lengthens gear life
  • Lowers lubricant consumption
  • Reduces maintenance
Superior Gear Protection
  • Exhibits exceptionally high film strength, helpful for withstanding high-load, heavy-shock applications
  • Carries Timken OK load of 95-lb
  • Achieves 14th stage pass in FZG gear test
  • Creates a film on metal surfaces, preventing destructive metal-to-metal contact
  • Reduces gear temperatures by 5-15%
  • Clings tenaciously to metal surfaces, without accumulating
Environmentally Friendly
  • Contains no lead 
  • Can be disposed of like any other nonhazardous petroleum oil
  • Reduces waste disposal 
Easy To Use
  • Appears translucent in use, facilitating visual inspection of open gears
  • Does not require equipment to be shut down during conversion from old lubricant to new
  • Can be applied manually or through automatic spray systems
  • Eliminates cleanup-related downtime
Cost Effective
  • Performs better and lasts longer than competitive lubricants
  • Ensures trouble-free operation, fewer failures and less downtime
  • Reduces maintenance costs for repairs, parts and labor
  • Reduces lubricant consumption by up to 80%
  • Reduces energy consumption

Performance Requirements Met or Exceeded

 N/A
  • AGMA 9005-EO2
  • Falk Corporation
  • FFE Minerals
  • Foster Wheeler
  • Fuller Traylor
  • Metso
  • USDA H2
  • Walchandnagar Industries Ltd, India

Typical Applications

 N/A Industries where large open gears are in service, including:
  • Coal-fired power generation
  • Mining (iron, copper and other minerals)
  • Sugar beet processing
  • Cement
  • Ceramics
  • Paint
  • Glass and sand

Proprietary Additive

 N/A LE's proprietary additives are used exclusively in LE lubricants. Pyroshield Syn Hvy & XHvy Open Gear Lubricants contain Almasol.

Almasol® solid wear-reducing additive is able to withstand extremely heavy loads, chemical attack and temperatures up to 1,900ºF (1,038ºC). It is attracted to metal surfaces, forming a microscopic layer but not building on itself or affecting clearances. Almasol minimizes metal-to-metal contact and the resulting friction, heat and wear.

Asset Reliability Solutions

 N/A Reliability Solution Products

Customer Testimonials

 N/A 9011 & 6405 Sunbury Generation_LP
9011 Soda Ash Plant

Physical Characteristics - Typical

Color

 N/A Purple

Performance Test Results

Relative Density @ 60ºF/60ºF, ASTM D1298

 N/A 0.900

Viscosity @ 100°C, cSt, ASTM D445

 N/A 1,104 w/o diluent

Viscosity @ 40°C, cSt, ASTM D445

 N/A 36,070 w/o diluent 6,000 w/ diluent

Viscosity @ 40°C, SUS, ASTM D445

 N/A 5,149 w/o diluent

Viscosity Index ASTM D2270

 N/A 190 w/o diluent

Diluent

 N/A Yes

Flash Point ºC (ºF), (COC), ASTM D92

 N/A 112 (235) w/ diluent 196 (385) w/o diluent

Pour Point °C (°F), ASTM D97

 N/A 0 (32)

Rust Test 4 hrs @ 60°C, DI H20, ASTM D665A

 N/A Pass

Rust Test 4 hrs @ 60ºC, Sea H2O, ASTM D665B

 N/A Pass

Copper Corrosion 3 hrs @ 100ºC, ASTM D130

 N/A 1b

FZG Scuffling ISO 14635-1, A/8.3/90, Fail Stage

 N/A >14

FZG Scuffing Load Capacity Fail Stage, ASTM D5182

 N/A >12

FZG Wear ISO 14635-3, A/2.8/50, Specific Weight Loss, mg/kWh

 N/A <2

Timken OK Load lbs, ASTM D2782

 N/A 95

Four Ball EP Weld Point, ASTM D2783

 N/A 400 kgf

Four-Ball EP Load Wear Index kgf, ASTM D2783

 N/A 95