Easy-To-Apply Melting Lube Bars Prevent Costly Wear in Rotary Kiln and Dryer Components
Since 1995, Easy Bar® solid lube bar technology has set the standard for protecting the inside tire bore of rotary kilns and dryers, preventing unplanned downtime and reducing costs for organizations around the world. LE’s Easy Bar® with Almasol® takes kiln lubrication to a whole new level of performance by marrying the additional wear-reducing benefits of LE’s proprietary solid EP additive, Almasol, with the proven benefits of Easy Bar. The Easy Bar with Almasol patented blend of mineral and metal lubricants is suspended in a solid polymer binder that melts at approximately 49°C (120°F). The auto-ignition point of the bar is 538°C (1,000°F), one of the highest in the industry, which prevents dangerous flame-ups.
When the bar is placed between the tire bore and shell, the binder melts – leaving no residue – and the rolling action of the kiln distributes the lubricant where it’s needed to create a lubricating film that protects against costly steel-on-steel contact. Due to the high temperatures and high loads in this application, proper lubrication of the tire bore is essential to minimize shell ovality, protect wear pads, and lengthen refractory life.
Easy Bar with Almasol takes less time to apply than traditional kiln lubrication methods. For best results, bars should be applied weekly, with the quantity determined by using kiln measurements.
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/Asset/Easy Bar_1_Flat (25-F50_vi.png 9210-CSB Easy Bar® with Almasol® 9210 List Price QUOTE
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/Asset/Easy Bar Lubricator Tool with Bar.png LEX-EASYBARTOOL Easy Bar® Lubricator List Price QUOTE
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/Asset/Easy Bar catalog page.png 9211-CSB Easy Bar® with Almasol® 9211 List Price QUOTE
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/Asset/Easy Bar catalog page.png 9212-CSB Easy Bar® with Almasol® 9212 List Price QUOTE
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/Asset/Easy Bar catalog page.png 9213-CSB Easy Bar® with Almasol® 9213 List Price QUOTE
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Qty of Package | N/A Case of 50 bars | N/A 1 | N/A Case of 50 bars | N/A Case of 80 bars | N/A Case of 50 bars | |||||
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Beneficial Qualities |
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Patented Blend
Cost-Saving Protection
Safe, Time-Saving Solution
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Patented Blend
Cost-Saving Protection
Safe, Time-Saving Solution
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Patented Blend
Cost-Saving Protection
Safe, Time-Saving Solution
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Patented Blend
Cost-Saving Protection
Safe, Time-Saving Solution
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How to Apply Easy Bar with Almasol | N/A | N/A Before inserting an Easy Bar lubricant bar, the kiln should be at an operating temperature of at least 52°C (125°F). Once the kiln is at operating temperature, manually place one bar every quarter revolution between filler bars or pads at the 5 or 7 o’clock positions. Application should be made on the “uphill” side flush with the tire or riding ring for proper lubrication. | N/A | N/A | N/A | |||||
Texture | N/A Smooth/Hard | N/A | N/A Smooth/Hard | N/A Smooth/Hard | N/A Smooth/Hard | |||||
Color | N/A Bronze | N/A | N/A Bronze | N/A Bronze | N/A Bronze | |||||
Functional Solids Content % | N/A 35-40 | N/A | N/A 35-40 | N/A 35-40 | N/A 35-40 | |||||
Dimensions of Bar L x W x H, in | N/A 10 x 2 x 5/8 | N/A | N/A 10 x 2 x 3/8 | N/A 11.5 x 1 x 5/8 | N/A 12 x 2.5 x 5/8 | |||||
Unworked Penetration ASTM D217 | N/A ≤13 | N/A | N/A ≤13 | N/A ≤13 | N/A ≤13 | |||||
Melting Point °C (°F), ASTM D3418 | N/A 46-52 (115-125) | N/A | N/A 46-52 (115-125) | N/A 46-52 (115-125) | N/A 46-52 (115-125) | |||||
Spontaneous Ignition Temperature °C (°F), LEDSC | N/A > 538 (1,000) | N/A | N/A > 538 (1,000) | N/A > 538 (1,000) | N/A > 538 (1,000) | |||||
Flash Point ºC (ºF), (COC), ASTM D92 | N/A 204 (400) | N/A | N/A 204 (400) | N/A 204 (400) | N/A 204 (400) | |||||
Falex Pin & Vee Block EP lbf, ASTM D3233 | N/A 1,170 lbf | N/A | N/A 1,170 lbf | N/A 1,170 lbf | N/A 1,170 lbf | |||||
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