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Synthetic Oil Protects Slow-Moving, Straight-Cut Open Gears

Pyroshield® Syn Kiln Lubricant is a heavy-duty synthetic fluid designed to provide exceptional protection for high-load, heavy-shock, high-heat applications, particularly large shrouded and unshrouded open gears servicing kilns and ball mills in the mining, mineral processing and cement industries. It is recommended for slow-moving, straight-cut gear sets where flaking occurs using a conventional open gear lubricant. Pyroshield Syn Kiln Lubricant is non-asphaltic and formulated with a synergistic mix of extreme pressure and wear-reducing additives, including solid particles of fine graphite and of Almasol®, LE’s exclusive wear-reducing solid additive. 

Unit of Measure

Benefits and Recommendations

Available Container Size

 N/A Quarter Drum Pound

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Beneficial Qualities

 N/A
Exceptional Gear Protection
  • Contains solid particles of fine graphite and Almasol for high load-carrying capacity
  • Exhibits exceptionally high film strength, helpful for withstanding high-load, heavy-shock applications even at increased operating temperatures
  • Creates layer of solids to protect metal surfaces, preventing destructive metal-to-metal contact
  • Reduces gear temperatures by 5% to 15%
  • Clings tenaciously to metal surfaces
  • Reduces gear noise
  • Carries 95-lb Timken OK load
Environmentally Friendly
  • Contains no lead
  • Can be disposed of like other nonhazardous petroleum oils
Easy To Use
  • Does not require equipment to be shut down during conversion
  • Can be applied manually or through automatic spray systems
Cost Effective
  • Performs better and lasts longer than competitive lubricants
  • Ensures trouble-free operation, fewer failures and less downtime
  • Reduces maintenance costs for repairs, parts and labor
  • Reduces lubricant consumption by 25% to 50%
  • Reduces energy consumption

Performance Requirements Met or Exceeded

 N/A
  • ANSI/AGMA 9005-EO2
  • Falk Corporation
  • FLSmidth
  • Foster Wheeler
  • Metso

Typical Applications

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  • Coal-fired power generation
  • Mining (iron, copper and other minerals)
  • Cement
  • Chemical processing

Physical Characteristics

Color

 N/A Black

Performance Test Results

Relative Density @ 60ºF/60ºF, ASTM D1298

 N/A 0.872

Viscosity @ 100°C, cSt, ASTM D445 w/o solids

 N/A 860

Viscosity @ 40°C, cSt, ASTM D445 w/o solids

 N/A 24,900

Viscosity @ 100°C, cSt, (w/solids)

 N/A 1,148

Viscosity Index ASTM D2270, w/o solids

 N/A 208

Flash Point ºC (ºF), (COC), ASTM D92 w/o solids

 N/A 196 (385)

Rust Test 4 hrs @ 60ºC (140ºF), DI H2O, ASTM D665A

 N/A Pass

Rust Test 4 hrs @ 60ºC, Sea H2O, ASTM D665B

 N/A Pass

Copper Corrosion 3 hrs @ 100ºC, ASTM D130

 N/A 1b

Timken OK Load lbs, ASTM D2782

 N/A 95

Four-Ball EP Weld Point kgf, ASTM D2783

 N/A 400

Four-Ball EP Load Wear Index kgf, ASTM D2783

 N/A 97.1

FZG Scuffing ISO 14635-3, A/2.8/50, Fail Stage

 N/A >12

FZG Wear ISO 14635-3, A/2.8/50, Specific Weight Loss, mg/kWh

 N/A <2